Stud Welder For Welding Range Ø 2-16mm PRO-D1600

  • welding current continuously adjustable
  • welding time continuously adjustable
  • constant current regulation
  • easy operation by a very robust rotary knob with a built-in push button
  • all functions and parameters are shown on a big display (display contrast adjustable)
  • standard welding programms pre-installed (user-specific adaptable)
  • 60 user-specific welding programms can be stored
  • welding parameter monitoring and documentation
  • recording of welding current, welding time, welding energy and arc voltage for each weld
  • recording of stud travel (lift, piston runtime, immersion depth) for each weld [only when a welding gun resp. an automatic welding head with travel measuring system is used]
  • comparison of the recorded parameters to the parameters of a reference weld (tolerances adjustable)
  • in case of variances to the reference weld a warning is displayed or the unit is locked for further welds until the release by the operator (functionality can be switched off)
  • storage of the last ten welding parameter sets
  • optional (also retrofitable): welding parameter memory for the storage of 24500 welding parameter sets (storage with date and time) with USB-interface for data transmission (welding parameter sets) to a PC
  • device lock (with pin code query) to avoid unwanted parameter adjustments
  • weld counter
  • optional (also retrofitable): shielding gas module for welding with shielding gas for weld pool backing
  • shielding gas pre-flow time continuously adjustable (with option shielding gas module)
  • optional (also retrofitable): automatic module to connect the automatic stud feeder VBZ and an automatic welding gun
  • optional (also retrofitable): two or four gun connections
    •  different adjustments for welding current and welding time
    •  automatic detection of used gun
    •  weld counter for each gun connection
    •  optional (also retrofitable): shielding gas module for each gun connection
      available as accessory: adapter box PRO-SPLIT
    • enables the operation of up to four stud welding guns with different adjustment values for welding current and welding time on one unit
    •  automatic detection of used gun
    •  weld counter for each gun connection
    •  with up to four shielding gas modules

 

  • functional test without welding current for lift adjustment for welding guns and heads (lift test)
  • repeat cycle lock to avoid welding on an already welded welding element
  • intelligent self-diagnosis system (display of an error code in case of an interference/failure)
    automatic function test after switch-on
  • temperature control as protection against destruction through excess temperature
  • automatic switch-off in case of excess temperature and phase failure
  • protection of the unit in case of a fault on welding/control line cable and solenoid
  • highest operational reliability and high power-on time through exclusive use of high-quality components
  • all functions and parameters are controlled by a microprocessor
    lifting eyes
  • two swivel castors, two fixed castors
  • robust, powder-coated metal housing
  • interface for data exchange with higher ranked control systems (CNC)
  • stable fixing of welding cable sockets at own plug holder, prevents damage on housing caused by pulling of cable
 Welding range  Ø 2-16 mm
 Welding material  steel, stainless steel

 Welding method

(acc. to DIN EN ISO 14555)

drawn arc (ceramic ferrule), short cycle, optional: drawn arc (shielding gas)
 Welding current  200-1400 A, continuously adjustable
 Welding time  10-3000 ms, continuously adjustable
 Power source  transformer/rectifier
 Mains plug  CEE 32 A
 Mains supply  230/400/415/460 V, 32 A, 50/60 Hz
 Mains fuse external  35 AT
 Protection  IP 23
 Lifting eyes  2
 Swivel castors/fixed castors  2/2
 Dimensions (WxHxL)  560x680x790 mm 
 Weight  155 kg
 Suitable welding guns  PHM-10, PHM-12, PHM-160, PHM-161, GD 19
 Duty Cycle @ ambient temp  Ø16mm = 3-4 studs/minute

 


Part Number/SKU: PRO-D1600

* Product Images are for illustration purposes only, unless otherwise specified colour may be different.

SKU PRO-D1600
Brand KCD
Shipping Weight 165.0000kg
Shipping Width 0.650m
Shipping Height 0.820m
Shipping Length 0.720m
Shipping Cubic 0.383760000m3
Unit Of Measure ea

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Stud Welder For Welding Range Ø 2-16mm PRO-D1600

  • welding current continuously adjustable
  • welding time continuously adjustable
  • constant current regulation
  • easy operation by a very robust rotary knob with a built-in push button
  • all functions and parameters are shown on a big display (display contrast adjustable)
  • standard welding programms pre-installed (user-specific adaptable)
  • 60 user-specific welding programms can be stored
  • welding parameter monitoring and documentation
  • recording of welding current, welding time, welding energy and arc voltage for each weld
  • recording of stud travel (lift, piston runtime, immersion depth) for each weld [only when a welding gun resp. an automatic welding head with travel measuring system is used]
  • comparison of the recorded parameters to the parameters of a reference weld (tolerances adjustable)
  • in case of variances to the reference weld a warning is displayed or the unit is locked for further welds until the release by the operator (functionality can be switched off)
  • storage of the last ten welding parameter sets
  • optional (also retrofitable): welding parameter memory for the storage of 24500 welding parameter sets (storage with date and time) with USB-interface for data transmission (welding parameter sets) to a PC
  • device lock (with pin code query) to avoid unwanted parameter adjustments
  • weld counter
  • optional (also retrofitable): shielding gas module for welding with shielding gas for weld pool backing
  • shielding gas pre-flow time continuously adjustable (with option shielding gas module)
  • optional (also retrofitable): automatic module to connect the automatic stud feeder VBZ and an automatic welding gun
  • optional (also retrofitable): two or four gun connections
    •  different adjustments for welding current and welding time
    •  automatic detection of used gun
    •  weld counter for each gun connection
    •  optional (also retrofitable): shielding gas module for each gun connection
      available as accessory: adapter box PRO-SPLIT
    • enables the operation of up to four stud welding guns with different adjustment values for welding current and welding time on one unit
    •  automatic detection of used gun
    •  weld counter for each gun connection
    •  with up to four shielding gas modules

 

  • functional test without welding current for lift adjustment for welding guns and heads (lift test)
  • repeat cycle lock to avoid welding on an already welded welding element
  • intelligent self-diagnosis system (display of an error code in case of an interference/failure)
    automatic function test after switch-on
  • temperature control as protection against destruction through excess temperature
  • automatic switch-off in case of excess temperature and phase failure
  • protection of the unit in case of a fault on welding/control line cable and solenoid
  • highest operational reliability and high power-on time through exclusive use of high-quality components
  • all functions and parameters are controlled by a microprocessor
    lifting eyes
  • two swivel castors, two fixed castors
  • robust, powder-coated metal housing
  • interface for data exchange with higher ranked control systems (CNC)
  • stable fixing of welding cable sockets at own plug holder, prevents damage on housing caused by pulling of cable
 Welding range  Ø 2-16 mm
 Welding material  steel, stainless steel

 Welding method

(acc. to DIN EN ISO 14555)

drawn arc (ceramic ferrule), short cycle, optional: drawn arc (shielding gas)
 Welding current  200-1400 A, continuously adjustable
 Welding time  10-3000 ms, continuously adjustable
 Power source  transformer/rectifier
 Mains plug  CEE 32 A
 Mains supply  230/400/415/460 V, 32 A, 50/60 Hz
 Mains fuse external  35 AT
 Protection  IP 23
 Lifting eyes  2
 Swivel castors/fixed castors  2/2
 Dimensions (WxHxL)  560x680x790 mm 
 Weight  155 kg
 Suitable welding guns  PHM-10, PHM-12, PHM-160, PHM-161, GD 19
 Duty Cycle @ ambient temp  Ø16mm = 3-4 studs/minute

 

SKU PRO-D1600
Brand KCD
Shipping Weight 165.0000kg
Shipping Width 0.650m
Shipping Height 0.820m
Shipping Length 0.720m
Shipping Cubic 0.383760000m3
Unit Of Measure ea

Be The First To Review This Product!

Help other National Welding and Industrial Supplies users shop smarter by writing reviews for products you have purchased.

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